*Project in partnership with Emilabel
The client company specialized in the processing and distribution of smoked, marinated, and flavored salmon and other smoked fish varieties. was in search of a system to manage the labeling of vacuum-sealed plastic bags of smoked salmon with maximum precision and control.
The required system, with regard to handling, had to make it possible to effectively and quickly optimize the loading and transport of as many packages as possible. As for data management, the need was to achieve maximum autonomy and flexibility on the one hand, in designing the label, and on the other, in the entry, printing, management, and control of variable data. Finally, the system had to allow the correct identification of mislabeled products, therefore not conforming, in order to allow their exclusion from the process.
To achieve the required results, Etipack has designed a system consisting of five sections: feeding, labelling, printing and data control, product counting. Product distribution is carried out thanks to an automatic Clippy Big pick and place device, complete with a high autonomy double belt loading storage system. The application of self-adhesive labels on the upper surface of the packages is conducted with an Energy 200 automatic labeling machine with a distribution speed of up to 50 m/min. Thanks to a customized control panel, the client can manage the coding and printing of variable data. In case of non-compliance, the system block is activated, allowing the removal of non-compliant products. A batch collection and management device is installed at the system output.
The dedicated labeling system, for the distribution and application of labels on the upper side of smoked salmon packages, allows the customer to manage with maximum flexibility, precision and autonomy the labeling of 3 label formats: 175, 135, and 130 mm, with a high level of reliability thanks to the several control systems for variable data and non-compliance. Thanks to the integration of the customized support structure for the Clippy Big pick-and-place device, the client can also choose to manage the packaging process in manual mode involving an operator for loading the products to be labeled.
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